Multi-material golf club head

ABSTRACT

A multi-material golf club head having an improved performance is disclosed. More specifically, the present invention relates to a multi-material golf club head having a metallic frontal portion and a lightweight aft portion with an addition of an internal ribbon support member. The lightweight aft portion could be formed of a multi-layered sandwich material with at least one layer having low damping properties. The lightweight aft portion may be formed out of a lightweight crown sub-shell and a lightweight sole sub-shell, both of which combine to receive a weighting system.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a Continuation-In-Part (CIP) of U.S. patentapplication Ser. No.17/675,554, filed on Feb. 18, 2022, which is a CIPof U.S. patent application Ser. No. 17/225,862, filed on Apr. 8, 2021,which is a CIP of U.S. patent application Ser. No. 17/205,678, filedMar. 18, 2021, which is a CIP of U.S. patent application Ser. No.17/205,376, filed Mar. 18, 2021, now U.S. Pat. No. 11,766,592, whichclaims the benefit of U.S. Provisional Application Ser. No. 63/106,248filed on Oct. 27, 2020, U.S. Provisional Application Ser. No.63/112,551, filed Nov. 11, 2020, and U.S. Provisional Application Ser.No. 63/119,121, filed Nov. 30, 2020, the disclosure of which are allincorporated by reference in their entirety.

FIELD OF THE INVENTION

The present invention relates generally to a multi-material golf clubhead with improved performance. More specifically, the present inventionrelates to a multi-material golf club head having a metallic frontalportion and a lightweight aft portion with an addition of an internalribbon support member. The internal ribbon support member helpssignificantly improve the structural rigidity of the lightweight aftportion and improve the acoustic performance of the golf club headitself. The present invention may also further be comprised of aweighting mechanism that is accessible via an opening within thelightweight aft portion, but connects directly to the metallic frontalportion to mitigate any of the structural integrity issues associatedwith installing weights in lightweight portions of a golf club head.

BACKGROUND OF THE INVENTION

The utilization of weighting elements to improve the performance of agolf club head has been known in the industry. U.S. Pat. No. 3,692,306to Glover filed in 1971 shows one of the earliest golf club with aweighting mechanism. Using different material with inherently differentdensity and weighting properties allows the performance of the golf clubhead to be improved.

Modern day golf club heads, especially metalwood type golf club headshave continuously improved upon the ability to utilize weighting toimprove the performance of a golf club head. U.S. Pat. No. 8,951,143 toMorales et al. illustrated one of the more modern ideas that taught aweight attachment mechanism wherein a weight member is coupled with abracket.

The issues of adding weights to a golf club head becomes even morecomplicated when a lightweight composite material is used to form aportion of a golf club head. Lightweight composite materials, althoughvery strong in an orientation that is perpendicular to their fibers, canoften be weak when subjected to forces in alternate orientations. Hence,adding weighting to a lightweight composite golf club head can often bedifficult. U.S. Pat. No. 8,979,671 to DeMille et al. illustrates one ofthe solutions to address this issue, by strengthening the materialaround the weight and adding additional support members.

Hence it can be seen there is a need in the industry to create a golfclub that utilizes a lightweight composite aft body that is capable ofsufficient structural rigidity, good sounds, and good performance.

Additionally, the addition of the thickness of the material tostrengthen the material around the weight and the addition of supportmembers can create the undesirable effect of adding in weight atlocations that is not desirable. Hence, based on the above, there existsa need to help improve upon the weight attachment mechanism of a golfclub head that has a lightweight second material to form a portion ofthe golf club head itself, without any of the negative side effectsassociated with traditional methods.

BRIEF SUMMARY OF THE INVENTION

One aspect of the present invention is a golf club head comprising of afrontal striking face portion having one or more threaded receptaclesand an aft body attached to the rear of the frontal striking faceportion. The aft body portion further comprises of a lightweight shellhaving one or more weight openings, and internal ribbon support memberthat attaches to an internal surface of the lightweight shell around askirt of the lightweight shell, wherein the internal ribbon supportmember further comprises a secondary wall, separating an internaloverall volume of the golf club head into a frontal volumetric chamberand a rear volumetric chamber, wherein the golf club head has aVolumetric Ratio of between about 12.6 to about 19.1. The VolumetricRatio is defined as:

${{Volumetric}{Ratio}} = {\frac{{Frontal}{Volumetric}{Chamber}{Volume}}{{Rear}{Volumetric}{Chamber}{Volume}}.}$

In another aspect of the present invention is a golf club headcomprising of a frontal striking face portion having one or morethreaded receptacles and an aft body attached to the rear of the frontalstriking face portion. The aft body portion further comprises of alightweight shell having one or more weight openings, and internalribbon support member that attaches to an internal surface of thelightweight shell around a skirt of the lightweight shell, wherein theinternal ribbon support member further comprises a secondary wall,separating an internal overall volume of the golf club head into afrontal volumetric chamber and a rear volumetric chamber wherein thegolf club head has a frontal volumetric chamber that comprises ofbetween about 82% to about 91% of the internal overall volume of thegolf club head.

In another aspect of the present invention is a golf club headcomprising of a frontal striking face portion having one or morethreaded receptacles and an aft body attached to the rear of the frontalstriking face portion. The aft body portion further comprises of alightweight shell having one or more weight openings, and internalribbon support member that attaches to an internal surface of thelightweight shell around a skirt of the lightweight shell, wherein theinternal ribbon support member further comprises a secondary wall,separating an internal overall volume of the golf club head into afrontal volumetric chamber and a rear volumetric chamber wherein thegolf club head has a frontal volumetric chamber that comprises ofbetween about 82% to about 91% of the internal overall volume of thegolf club head and wherein greater than about 15 percent of an overallmass of the golf club head is located rearward of and behind thesecondary wall.

In another aspect of the present invention is a golf club headcomprising of a frontal striking face portion having one or morethreaded receptacles and an aft body attached to the rear of the frontalstriking face portion. The aft body portion further comprises of alightweight shell having one or more weight openings, and internalribbon support member that attaches to an internal surface of thelightweight shell around a skirt of the lightweight shell, wherein theinternal ribbon support member further comprises of a plurality ofcutouts, and wherein the internal ribbon support member has a mass ofless than about 5.0 grams.

In another aspect of the present invention the internal ribbon supportmember further comprises of an internal component and an externalcomponent.

In another aspect of the present invention, the internal component andthe external component combine to form a diamond shaped internal ribbonsupport member.

In another aspect of the present invention is a golf club head thatproduces a sound that has a Critical Time T_(critical) of greater thanabout 0.01 seconds and less than about 0.02 seconds; said Critical TimeT_(critical) is defined as the amount of time it take said sound tooscillate from a peak amplitude A_(max) to a point of 10% of said peakamplitude A_(max).

In another aspect of the present invention is a golf club headcomprising of a frontal striking face portion having one or morethreaded receptacles and an aft body attached to the rear of the frontalstriking face portion. The aft body portion further comprises of alightweight shell having one or more weight openings, and internalribbon support member that attaches to an internal surface of thelightweight shell around a skirt of the lightweight shell, and one ormore screw weights inserted through the one or more weight opening toengage the one or more threaded receptacle, wherein the lightweightshell and the internal ribbon support member are both made from a fiberreinforced polymer.

In another aspect of the present invention is a golf club headcomprising of a frontal striking face portion having two or morethreaded receptacles, and an aft body portion attached to the rear ofthe frontal striking face portion. The aft body portion furthercomprises of a lightweight shell having two or more weigh openings, aninternal ribbon support member that attaches to an internal surface ofthe lightweight shell around a skirt of the lightweight shell, and twoor more screw weights inserted through the one or more weight openingsto engage the two or more threaded receptacle, wherein the two or morescrew weights are separated by a distance of between about 80 mm toabout 120 mm.

In another aspect of the present invention the lightweight shell furthercomprises of a lightweight crown sub-shell that is further comprised ofan outer layer, a central layer, and an internal layer, wherein thecentral layer is made from a polyphenylene sulfide (PPS) material thatis a semi-crystalline resin material. And wherein the outer layer andthe internal layer are both made from a polyetherimide (PEI) film.

In another aspect of the present invention, at least one of alightweight crown sub-shell, a lightweight sole sub-shell, and ainternal ribbon support member further comprises of an outer layer, acentral layer, and an internal layer, wherein the central layer furthercomprises of between about 5 individual layers and about 13 individuallayers.

In another aspect of the present invention, the aft body portion of thegolf club head is further comprised of a sole plate.

In another aspect of the present invention wherein the lightweight shellfurther comprises a lightweight crown sub-shell and a lightweight solesub-shell that are joined to one another via a lap joint, and whereinthe lap joint is located away from a skirt portion of the golf clubhead.

In another aspect of the present invention the golf club head furthercomprises a weighting system attached to a recessed skirt portion of thegolf club head, wherein the lightweight crown sub-shell forms a crownrecessed skirt and the lightweight sole sub-shell forms a sole recessedskirt.

In another aspect of the preset invention, the weighting system furthercomprises of an internal weight housing, an outer weight housing, and ahigh density weight, wherein an external surface of the internal weighthousing mates with an internal surface of the recessed skirt, and aninternal surface of the outer weight housing mates with the externalsurface of the recessed skirt.

In another aspect of the present invention, the internal weight housingfurther comprises an H shaped internal ribbing structure.

In another aspect of the present invention, the internal weight housinghas a body contact area of greater than about 1800 mm².

These and other features, aspects and advantages of the presentinvention will become better understood with reference to the followingdrawings, description and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other features and advantages of the invention will beapparent from the following description of the invention as illustratedin the accompanying drawings. The accompanying drawings, which areincorporated herein and form a part of the specification, further serveto explain the principles of the invention and to enable a personskilled in the pertinent art to make and use the invention.

FIG. 1 of the accompanying drawings shows a perspective view of a golfclub head in accordance with the present invention;

FIG. 2 of the accompanying drawings shows a frontal view of a golf clubhead in accordance with an embodiment of the present invention;

FIG. 3 of the accompanying drawings shows a bottom sole view of a golfclub head in accordance with an embodiment of the present invention;

FIG. 4 of the accompanying drawings shows an exploded sole perspectiveview of a golf club head in accordance with an embodiment of the presentinvention;

FIG. 5 of the accompanying drawings shows a time sequence diagramrepresenting the amplitude of the sound of a golf club head inaccordance with an embodiment of the present invention;

FIG. 6 of the accompanying drawing shows a cross-sectional view of agolf club head in accordance with an embodiment of the present inventiontaken along cross-sectional line A-A′ shown in FIG. 2 ;

FIG. 7 of the accompanying drawings shows an enlarged cross-sectionalview of a golf club head in accordance with an exemplary embodiment ofthe present invention taken along cross-sectional line C-C′ shown inFIG. 2 ;

FIG. 8 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with an exemplary embodiment of the presentinvention taken along cross-sectional line B-B′ shown in FIG. 2 ;

FIG. 9 of the accompanying drawings shows an enlarged cross-sectionalview of a golf club head in accordance with an exemplary embodiment ofthe present invention taken along cross-sectional line C-C′ shown inFIG. 2 ;

FIG. 10 of the accompanying drawings shows a bottom sole view of a golfclub head in accordance with an embodiment of the present invention;

FIG. 11 of the accompanying drawings shows an exploded sole perspectiveview of a golf club head in accordance with an embodiment of the presentinvention;

FIG. 12 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with an embodiment of the present inventiontaken along cross-sectional line A-A′ as shown in FIGS. 2 and 11 ;

FIG. 13 of the accompanying drawings shows a bottom sole view of a golfclub head in accordance with an embodiment of the present invention;

FIG. 14 of the accompanying drawings shows a toe side view of a golfclub head in accordance with a further alternative embodiment of thepresent invention;

FIG. 15 of the accompanying drawings shows an exploded toe side view ofa golf club head in accordance with a further alternative embodiment ofthe present invention;

FIG. 16 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with a further alternative embodiment ofthe present invention taken along cross-sectional line A-A′ as shown inFIGS. 2 and 11 ;

FIG. 17 of the accompanying drawings shows an exploded toe side view ofa golf club head in accordance with an even further alternativeembodiment of the present invention;

FIG. 18 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with an even further alternative embodimentof the present invention taken along cross-sectional line A-A′ as shownin FIGS. 2 and 11 ;

FIG. 19 of the accompanying drawings shows an exploded perspective viewof a golf club head in accordance with an even further alternativeembodiment of the present invention;

FIG. 20 of the accompanying drawings shows an enlarged view of ainternal ribbon support member in accordance with the alternativeembodiment of the present invention shown in FIG. 19 ;

FIG. 21 of the accompanying drawings shows an exploded perspective viewof a golf club head in accordance with an even further alternativeembodiment of the present invention;

FIG. 22 of the accompanying drawings shows an enlarged view of ainternal ribbon support member in accordance with the alternativeembodiment of the present invention shown in FIG. 21 ;

FIG. 23 of the accompanying drawings shows an exploded perspective viewof a golf club head in accordance with an even further alternativeembodiment of the present invention;

FIG. 24 of the accompanying drawings shows an enlarged view of ainternal ribbon support member in accordance with the alternativeembodiment of the present invention shown in FIG. 23 ;

FIG. 25 of the accompanying drawings shows an exploded heel side view ofa golf club head in accordance with an even further alternativeembodiment of the present invention;

FIG. 26 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with a further alternative embodiment ofthe present invention, taken along cross-sectional line A-A′ as shown inFIGS. 2 and 11 ;

FIG. 27 of the accompanying drawings shows a exploded toe side view of agolf club head in accordance with a further alternative embodiment ofthe present invention;

FIG. 28 of the accompanying drawings shows a different cross-sectionalview of a golf club head in accordance with a further alternativeembodiment of the present invention, taken perpendicular tocross-sectional line A-A′;

FIG. 29 of the accompanying drawings shows an enlarged partialcross-sectional view of a skirt portion of a golf club head highlightedby circular region A shown in FIG. 28 ;

FIG. 30 of the accompanying drawings shows an exploded of a rear aftportion of a golf club head in accordance with a further alternativeembodiment of the present invention;

FIG. 31 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with a further alternative embodiment ofthe present invention, taken along cross-sectional line A-A′ as shown inFIGS. 2 and 11 ;

FIG. 32 of the accompanying drawings shows a exploded toe side view of agolf club head in accordance with a further alternative embodiment ofthe present invention;

FIG. 33 of the accompanying drawings shows a cross-sectional view of agolf club head in accordance with a further alternative embodiment ofthe present invention, taken along cross-sectional line A-A′ as shown inFIGS. 2 and 11 ;

FIG. 34 of the accompanying drawings shows a exploded toe side view of agolf club head in accordance with a further alternative embodiment ofthe present invention; and

FIG. 35 of the accompanying drawings shows in ternal view an internalrear portion of a golf club head in accordance with an alternativeembodiment of the present invention;

FIG. 36 of the accompanying shows an enlarged perspective view of aninternal weight housing in accordance with an alternative embodiment ofthe present invention; and

FIG. 37 of the accompanying drawings shows an enlarged rear view of aninternal weight housing in accordance with an alternative embodiment ofthe present invention.

DETAILED DESCRIPTION OF THE INVENTION

The following detailed description describes the best currentlycontemplated modes of carrying out the invention. The description is notto be taken in a limiting sense, but is made merely for the purpose ofillustrating the general principles of the invention, since the scope ofthe invention is best defined by the appended claims.

Various inventive features are described below, and each can be usedindependently of one another or in combination with other features.However, any single inventive feature may not address any or all of theproblems discussed above or may only address one of the problemsdiscussed above. Further, one or more of the problems discussed abovemay not be fully addressed by any of the features described below.

FIG. 1 of the accompanying drawings shows a perspective view of a golfclub head 100 in accordance with an embodiment of the present invention.This perspective view of the present invention, although may not beimmediately apparent in this view, shows the golf club head beingseparated into two major sub-components, a frontal striking face portion102 having an actual striking face insert 101, and an aft body portion104. These components are specifically identified because they aregenerally made from different materials. The frontal striking faceportion 102, may generally be made from a metallic material such astitanium, while the aft body portion 104 may generally be made fromlightweight material such as a fiber reinforced polymer. More detailsregarding the fiber reinforced polymer material suitable for this aftbody portion 104 may be found in commonly owned U.S. Patent PublicationNo. 2020/0023247 to Larsen et al. and U.S. Patent Publication No.2020/0188746 to Sugimae et al., the disclosure of both are incorporatedby reference in their entirety.

FIG. 2 of the accompanying drawings shows a frontal view of a golf clubhead 200 showing that the face insert 201 with a face center 203 being apart of the frontal striking face portion 202. FIG. 2 of theaccompanying drawings shows a coordinate system 205 that the presentinvention uses to help identify the axis. The x-axis is oriented in aheel to toe orientation, with the positive x direction pointing towardsthe heel of the golf club head 200. The y-axis is oriented in a crown tosole direction, with the positive y-axis pointing towards the crown ofthe golf club head 200. Finally, the z-axis is orientated in a front toback orientation, with the positive z direction pointing towards thefront of the golf club head 200. This frontal view provides somereference point for which subsequent figures may be cross-sectioned.Cross-sectional line A-A′ provides the basis of cross-sectioning thegolf club head 200 at the face center 203, in a crown to sole direction.Cross-sectional line B-B′ provided the basis for cross-sectioning thegolf club head 200 at the face center 203, in a heel to toe direction.Finally, Cross-sectional line C-C′ provides the basis forcross-sectioning the golf club head 200 along one of the weightingsystems unique to the present invention.

In order to provide more context to the location of cross-sectional lineC-C′ shown in FIG. 2 , the sole view of a golf club head 300 inaccordance with an exemplary embodiment of the present invention isshown in FIG. 3 . FIG. 3 shows a sole view of a golf club head 300 inaccordance with an exemplary embodiment of the present invention,allowing the weight openings 310 to be shown in more detail togetherwith cross-sectional line C-C′ passing through the middle of the weightopening 310. More specifically, in this embodiment of the presentinvention, the golf club head 300 has a toe side weight opening 310 aand a heel side weight opening 310 b to allow for multiple weightingsystems to be installed in the golf club head 300. In this exemplaryembodiment of the present invention, the location of the toe side weightopening 310 a and heel side weight opening 310 b, corresponding with thelocation of the toe side weight 438 a and heel side weight 438 brespectively (shown in FIG. 4 ), may be separated by a distance D1 ofbetween about 80 mm to about 120 mm, more preferably between about 90 mmto about 110 mm, and most preferably about 100 mm. Alternatively, it cansaid that the location of the toe side screw weight 438 a and thelocation of the heel side screw weight 438 b is separated by a distanceD1 of between about 80 mm to about 120 mm, more preferably between about90 mm to about 110 mm, and most preferably about 100 mm as well. Inaddition to the above, this sole view of the golf club head 300 alsoallows a clearer visualization of the separation between the frontalstriking face portion 302 and an aft body portion 304. Finally, FIG. 3of the accompanying drawings shows a joint cover 320 covering the jointbetween the frontal striking face portion 302 and the aft body portion304 and a sole plate 322 attached to the sole portion just behind thejoint cover 320, the details of both will be shown more clearly insubsequent figures.

FIG. 4 of the accompanying drawings shows an exploded view of a golfclub head 400 in accordance with the present invention. This explodedview not only allows the external components to be shown but allows theinternal components and their relationship to the external components tobe illustrated as well. Before diving into the details of the specificcomponents, it can be seen here that golf club head 400 is stillseparated into a frontal striking face portion 402 and an aft bodyportion 404. The frontal striking face portion may further be comprisedof a plurality of threaded receptacles 439 that can be furtheridentified as a toe threaded receptacle 439 a and a heel threadedreceptacle 439 b. The aft body portion 404 may further be comprised outof an internal weight cover 430, a weighting member 432, an internalribbon support member 434, a lightweight shell 436 having at least oneweight opening 410 (only the heel side weight opening 410 b is shown inFIG. 4 ), and two screw weights 438 that can be further identified as atoe screw weight 438 a and a heel screw weight 438 b.

It should be noted here that the screw weight 438 of the presentinvention, although spatially appears at the rear end of the golf clubhead 400 by being inserted into the weight opening 410 on thelightweight shell 436 of the aft body portion 404, actually engages athreaded receptacle 439 located on the frontal striking face portion402. The method of attachment here is critical to the proper functioningof the present invention, as it addresses some of the major drawbacks ofconventional weight attachment mechanisms. Traditionally, due to theutilization of lightweight materials to form the lightweight shell 436,it is difficult to attach high density weighting mechanisms directlyonto those materials, as those materials are not strong enough to endurethe vibration of high density weights when impacting a golf ball.Alternatively, one can attach weights directly onto the generallymetallic frontal striking face portion 402, but it may not always bedesirable to have the weight located so close to the front of the face.The present invention addresses both of those issues by creating aweight opening 410 in the lightweight shell 436 to which the screwweights 438 can be directly attached to the threaded receptacles 439 inthe metallic frontal striking face portion 402.

In addition to the above, the exploded view of the golf club head 400shown in FIG. 4 also shows the joint cover 420 as well as the sole plate422 to be spatially orientated between the frontal striking face portion402 and the aft body portion 404 of the golf club head 400 to not onlyimprove the bond between the two components, but also to help protectthe aft body portion 404 that tends to be more susceptible to damagewhen impacting the ground during a golf swing.

Finally, the internal weight cover 430, the weighting member 432, andthe internal ribbon support member 434 are also critical to the properfunction of the present invention unrelated to the weighting mechanism.Although invisible from the outside, the internal ribbon support member434 is a critical and one of the most important components to achievethe improved performance of the golf club head 400 in accordance withthe present invention. The internal ribbon support member 434 attachesto the internal surface of the lightweight shell 436 around a skirtportion of said lightweight shell 436. The skirt or ribbon of a golfclub head 400 is a term of art in the industry that refers to thejunction between the crown of the golf club head 400 and the sole of thegolf club head 400. The internal ribbon support member 434, as shown inthis current embodiment of the present invention, may generally also bemade from fiber reinforced polymer, which can be either glued ordiffusion bonded to the lightweight shell 436. However, it should benoted that the internal ribbon support member 434 can be made out ofalternate material that is either lightweight or non-lightweight allwithout departing from the scope and content of the present invention,as long as it is capable of increasing the structural rigidity of theaft body portion 404. The internal ribbon support member has at leastfour identifiable benefits in that it 1) allows the weighting member 432to be secured to the rear of the lightweight shell 436, 2) improves thebond between the frontal striking face portion 402 and the aft bodyportion 404, 3) increases structural rigidity of the aft body portion toprevent failure when a fiber reinforced polymer is used to form thelightweight shell 436, and 4) enhances the sound characteristics of thegolf club head 400 when it contacts a golf ball.

First, the internal ribbon support member 434 allows the weightingmember 432 to be properly secured to the lightweight shell 436 of theaft body portion 404 of the golf club head 400. The weighting member 432in this embodiment is located at the rearmost portion of the golf clubhead 400 to help improve the moment of inertia of the golf club head400. This weighting member 432, generally made out of a high densitymetallic material such as tungsten, may generally need to be bonded tothe lightweight shell 436 via glue, especially if the lightweight shell436 is made out of fiber reinforced polymer as these types of golf clubheads 400 generally are. In order to address the bonding issue generallyoccurring when a heavy weighting member 432 is attached to a fiberreinforced polymer, an internal weight cover 430 may be used to helpsecure the weighting member 432 is secured to the lightweight shell 436.Finally, due to the fact that the thickness of the lightweight shell 436being extremely thin to save weight, combined with the geometry of thelightweight shell 436 at the rear of the golf club head 400 converginginto a small edge, the structural rigidity of the lightweight shell 436at the rear of the golf club head 400 may generally not be strong enoughto support the vibration and movement of a high density weighting member432 experiences when a golf club head 400 impacts a golf ball. In orderto address this issue, the present invention includes an internal ribbonsupport member 434, generally made to be slightly thicker, to furtherhelp the structural rigidity of the golf club head 400 around theportion of the weighting member 432. The present invention does this byinstalling the internal ribbon support member 434 around the internalribbon portion of the lightweight shell 436, thus providing a morerobust are for which the high density weighting member 432 and theweight cover 430 to be attached to.

Secondly, in addition to providing additional structural rigidity to thelightweight shell 436 relating to weight retention as mentioned above,the internal ribbon support member 434 provides even more benefit inhelping the entire golf club head 400 stay together by providing supportto the entirety of the aft body portion 404. Increasing the structuralrigidity of the entirety of the aft body portion 404 is just asimportant, if not more important, than the weight retention feature ofthe internal ribbon support member 434. Lightweight shells 436, aspreviously stated, is generally made from fiber reinforced polymer.Fiber reinforced polymer materials, for starters, can't be directlybonded to a metallic material without the need of an adhesive.Adhesively bonded materials can generally come lose when either of thebonded materials vibrate and move too much, which fiber reinforcedpolymers tend to do when subject to high impact forces. This movement ofthe material can often make it difficult to bond to solid metallicstructures such as the titanium frontal striking face portion 402 to afiber reinforced polymer aft body portion 404, thus creating asignificant design challenge. In order to address this issue, theinternal ribbon support member 434 provides a solid surface around whichthe lightweight shell 436 may bond to, thus reducing vibration of theparts, hence increasing the bond between the frontal striking faceportion 402 and the aft body portion 404 that's often achieved via glue.

As a side note, the previously mentioned joint cover 420 also helps withthe bond between the frontal striking face portion 402 and the aft bodyportion 404 by increasing the structural rigidity of the bond area. Thejoint cover 420, although made out of the same fiber reinforced polymerin this embodiment, may be made out of any alternate material that canbe glued to the external surface of the bond region to improvestructural rigidity all without departing from the scope and content ofthe present invention.

Thirdly, as a corollary to the ability of the structural rigidity of theaft body portion s 404 ability to bond to a metallic frontal strikingface portion 402; the same type of undesirable movement that prohibitsproper bonding between the frontal striking face portion 402 and the aftbody portion 404 could cause the lightweight shell 436 to fail whensubjected to high impact forces. The present invention's utilization ofthe internal ribbon support member 434 also helps address the issue ofthe ability of the lightweight shell 436, that is made out of a thinfiber reinforced polymer material, to withstand the impact forces of agolf club head 400 with a golf ball. The internal ribbon support member434 achieves this by strengthening the weak areas of the lightweightshell 436 that can often vibrate more than normal upon impact with agolf ball, thus preventing the lightweight shell 436 that is made from afiber reinforced polymer from cracking or delaminating.

Fourthly, and finally, the addition of the internal ribbon supportmember 434 improves the acoustic of the golf club head 400, as golfclubs that have a significant portion made purely out of thin fiberreinforced polymer may result in an undesirable sound. For a moredetailed discussion regarding the sound in a golf club head, includingthe methodology to test for sounds, please refer to commonly owned U.S.Pat. No. 10,653,927 to Murphy et al., the disclosure of which isincorporated by reference in its entirety. In summary, it can be saidthat the internal ribbon support member 434 allows the present golf clubhead 400 to achieve similar desirable sound characteristics as the golfclub in U.S. Pat. No. 10,653,927 described. Referring to FIG. 5 of theaccompanying drawings, it can be said that the current golf club headexhibits a time it takes for the sound amplitude to oscillate from thepeak amplitude A_(max) to an amplitude that is 10% of peak amplitudeA_(max) is defined as the Critical Time T_(critical), and is generallygreater than about 0.01 seconds and less than about 0.02 seconds, morepreferably greater than about 0.015 seconds and less than about 0.02seconds, and most preferably greater than about 0.0175 seconds and lessthan about 0.02 seconds. In addition to the above, the current inventivegolf club head 400 may, due in major part to the addition of theinternal ribbon support member 434, generally have its own resonatefrequency of greater than 3300 kHz, more preferably greater than 3400kHz, and most preferably greater than 3500 kHz, all without departingfrom the scope and content of the present invention.

It should also be noted here that the internal ribbon support member 434may also further comprise out of two recesses 433, to which they engagethe two or more weight openings 410 to create a space that allows thescrew weights 438 to engage the threaded receptacles 439.

Finally, the internal ribbon support member 434, in its currentembodiment as shown, may generally have a total mass of between about3.7 grams and about 4.1 grams, more preferably between about 3.8 gramsand about 4.0 grams, and most preferably about 3.9 grams. However, itshould be noted that the mass of the internal ribbon support member 434is also critical to the proper functionality of the present golf clubhead 400, as an internal ribbon support member 434 that is too robustand heavy may place weight at undesirable locations of the golf clubhead 400, while the mistake of making that same internal ribbon supportmember 434 too flimsy and lightweight may not offer sufficientstructural support to the golf club head 400 itself to achieve thedesired result.

FIG. 6 of the accompanying drawings shows a cross-sectional view of agolf club head 600 in accordance with an embodiment of the presentinvention, taken along cross-sectional line A-A′ shown in FIG. 2 . Thiscross-sectional view of the golf club head 600 allows the relationshipbetween the various components to be shown more clearly in an assembledstate, which sheds more lights on the inner workings of the currentinventive golf club head 600. Similar to previous discussions, FIG. 6consists mainly of a frontal striking face portion 602 and an aft bodyportion 604. The frontal striking face portion 602 has a threadedreceptacle 639, more specifically, only the heel threaded receptacle 639b is shown due to the cross-section only showing the heel side of thegolf club head 600. Attached to the rear of the frontal striking faceportion 602 is the aft body portion 604 that's mainly made from alightweight material generally unsuitable for direct weight attachment.

Relating to the weighting mechanism, FIG. 6 of the accompanying drawingsshows the aft body portion 604 having a heel weight opening 610 b thatallows the heel screw weight 638 b to mechanically secure the aft bodyportion 604 to the frontal striking face portion 602. The location ofthe heel screw weight 638 b, and the non-illustrated toe screw weight638 a may be located at a distance D2 of between about 25 mm and about35 mm rearward of the face center 603, more preferably between about 27mm and about 33 mm rearward of the face center 603, and most preferablybetween about 28 mm and about 32 mm rearward of the face center 603.This cross-sectional view of the golf club head 600 shown here alsoshows the weighting member 632 being sandwiched between the internalweight cover 630 and the internal ribbon support member 634 to helpretain it. The location of the weighting member 632 may be located at adistance D3 of greater than about 100 mm rearward of face center 603,more preferably greater than about 105 mm rearward of face center 603,and most preferably about 110 mm rearward of face center.

The location and existence of the screw weights 638 weighting members632 allows the current inventive golf club head 600 to have improvedcenter of gravity and moment of inertia properties. More specifically,the golf club head 600 may have a CG depth, in the z-direction as shownin FIG. 2 of greater than about 32 mm, more preferably greater thanabout 33 mm, and most preferably greater than about 34 mm. Additionally,the current inventive golf club head 600 may have a moment of inertiaabout a y-axis as shown in FIG. 2 of greater than about 5,200 g-cm²,more preferably greater than about 5,300 g-cm², and most preferablygreater than about 5,400 g-cm².

Finally, this cross-sectional view of the golf club head 600 shows howthe joint cover 620 wraps around the entire junction between the frontalstriking face portion 602 and the aft body portion 604 to eliminate anystep in the transition between the two pieces, and the joint cover 620further includes a sole plate 622 to protect the underside of the golfclub head 600 as that portion of the golf club head 600 is more easilyprone to being scuffed up when swinging the golf club head 600.

Generally speaking, when applying cosmetic paint to the golf club head,the cosmetic paint may have a harder time adhering to the surface of acomposite type material, especially when compared to its adhesionproperties to a metallic material such as titanium. Moreover, inaddition to the strength of the adhesion, the cosmetic paint, whenapplied to composite type material containing resin, may generally beless resistant to scratches even after it's been applied. Hence, toaddress this deficiency, sole plate 622 is added to the presentinvention to provide a protective barrier.

Sole plate 622, and sole plate 322 (shown in FIG. 3 ) in accordance withthe present invention, in this exemplary embodiment of the presentinvention may generally be constructed out of a high abrasion resistantthermoplastic material with polyether ether ketone (PEEK), polyphenylenesulfide (PPS), or polyetherimide (PEI). However, in alternativeembodiments of the present invention, the sole plate 622 could also beconstructed out of a metallic material that is subsequently adhesivelybonded to the bottom sole of the body portion 604 of the golf club head600 without departing from the scope and content of the presentinvention. The sole plate 622 in accordance with the present inventionmay have a thickness of between about 0.2 mm and about 1.0 mm, morepreferably between about 0.4 mm and about 0.8 mm, and most preferablyabout 0.5 mm without departing from the scope and content of the presentinvention.

FIG. 7 of the accompanying drawings shows an enlarged cross-sectionalview of a golf club head 700 taken along cross-sectional line C-C′ asshown in FIG. 3 . This enlarged cross-sectional view of the golf clubhead 700 allows the relationship between the weight opening 710, thescrew weight 738, and the threaded receptacle 739 to be shown moreclearly. Although this cross-sectional view of the golf club head 700 istaken along the toe weight opening 710 a, the relationship between thevarious components is the same with respect to the heel side weightingcomponents (not shown in FIG. 7 ). Although it has been previousforeshadowed that the toe screw weight 738 a can help mechanicallyconnect the aft body portion 704 to the frontal striking face portion702, that specific relationship is not specifically illustrated untilthis FIG. 7 . In FIG. 7 , the toe weight opening 710 a has an openingwithin its terminal end of the recess, which the male threaded portionof the toe screw weight 738 a protrudes out of to engage a femaleportion of a threaded toe threaded receptacle 739 a. Alternatively, itcan be said that the diameter of the terminal opening of the toe weightopening 710 a is smaller than a head diameter of the toe screw weight738 a, thus creating the mechanical retention. It should be noted herethat although the toe screw weight 738 a can be used to help furthersecure the attachment of the aft body portion 704 to the frontalstriking face portion 702, the screw need not provide such a mechanicalengagement, as will be illustrated in subsequent figures.

FIG. 8 of the accompanying drawings shows a cross-sectional view of agolf club head 800 taken across cross-sectional line B-B′ shown in FIG.2 . This cross-sectional view of the golf club head allows both sets ofthe screw weights 838 a and 838 b to be shown more clearly. The basiccomponents of the screw weight 838 a and 838 b, the threaded receptacle839 a and 839 b, and weight openings 810 a and 810 b have all beenpreviously discussed and remains the same in the current embodimentshown in FIG. 8 . It should be noted that although the currentembodiments of the present invention shows two sets of weightingmembers, three or more weighting members, or maybe even 1 set ofweighting member, may be used without departing from the scope andcontent of the present invention. Additionally, as the cross-sectionalview of the golf club head 800 shows, the height of the toe sideweighting members 810 a, 838 a, and 839 a are higher along the y-axis(as previously discussed in FIG. 2 ) then the than the heel sideweighting members 810 b, 839 b, and 839 b. This type of arrangement notonly allows for adjustment of the center of gravity of the golf clubhead 800 in a heel to toe orientation by installing screw weights 838with mass properties, but this variation in height allows for anadjustment of the center of gravity in a crown to sole direction aswell. In this particular embodiment of the present invention, the toeside screw weight 838 a is located greater than about 8 mm higher thanthe heel side screw weight 838 b, more preferably greater than about 9mm higher than the heel side screw weight 838 b, and most preferablygreater than about 10 mm higher than the heel side screw weight 838 bHowever, it should be noted that in alternative embodiment of thepresent invention, the toe weighting members 810 a, 838 a, and 839 a maybe lower than the heel weighting members 810 b, 883 b, and 839 b, oreven be the same height all without departing from the scope and contentof the present invention.

FIG. 9 of the accompanying drawings shows an enlarged cross-sectionalview of a golf club head 900 in accordance with an alternativeembodiment of the present invention. In this alternative embodiment ofthe present invention, a different screw weighting mechanism is used,and this screw weighting mechanism does not provide any mechanical lockbetween the frontal striking face portion 902 and the aft body portion904. The enlarged cross-sectional view of the golf club head 900illustrates the lack of the overlap between the head of the screw weight938 a and the inner wall of the weight opening 910 a, as the screwweight 938 a is threaded into the threaded receptacle 939 aAlternatively, it can be said that the terminal opening of the weightopening 910 a may have a diameter that is greater than a head diameterof the screw weight 938 a. This lack of an overlap means that the screwweight 938 a is only attached to the frontal striking face portion 902of the golf club head 900 for the purpose of attaching weight to thegolf club head 900, and the bond between the frontal striking faceportion 902 and the aft body portion 904 is purely achieved via thejoint around the external perimeter joint, in the regions that's coveredby the joint cover 920.

FIGS. 10, 11, and 12 shows a golf club head 1000 in accordance with analternative embodiment of the present invention, More specifically, FIG.10 shows a sole view of the golf club head 1000, FIG. 11 shows anexploded perspective view of the golf club head 1000, and FIG. 12 showsa cross-sectional view of the golf club head 1000. Discussing all threeof these figures together, we can see that in this embodiment of thepresent invention, the location of the weight opening 1010 is locatednear the rear central portion of the aft body portion 1004 of the golfclub head 1000 adapted to receive the weighting system previouslydiscussed. This embodiment of the present invention may be preferredwhen the need for heel to toe weighting adjustment is not needed, and aheavier emphasis is placed on moving the center of gravity rearward inthe golf club head 1000. The exploded view of the golf club head 1000shown in FIG. 11 once again further illustrates the internal ribbonsupport member 1034 being located in the aft body portion 1004 of thegolf club head 1000, which the previous discussion has already shown toprovide significant benefits to the present invention. In addition tothe above, FIG. 11 also shows the internal components of the screwweight 1038 engaging the threaded receptacle 1039, however, in thisembodiment, the weighting member 1032 may be retained via the screwweight 1038 as shown in FIG. 11 instead of being held in place byinternal ribbon support member 1034 as shown in previous embodiments.

FIG. 12 showing a cross-sectional view of a golf club head 1000 alongcross-sectional line A-A′ as shown in FIGS. 2 and 10 allows the newlyintroduced weighting mechanism to be explained more clearly. In FIG. 12, we can see that the screw weight 1038 helps retain a weighting member1032 near a rear portion of the golf club head 1000 without actuallyattaching to the aft body portion 1004. The extra-long screw weight 1038retains the weighting member 1032 near the rear of the weight opening1010, and threadedly engages the threaded receptacle 1039 that islocated at the metallic frontal striking face portion 1002. Finally, itis worth noting that in this embodiment of the present invention, due tothe fact that the head of the screw weight 1038 is located towards therear of the golf club head 1000, the screw weight 1038 does not helpwith mechanically securing the aft body portion 1004 to the frontalstriking face portion 1002 as some of the earlier embodiments may show.

It should be noted here that although FIGS. 10, 11, and 12 shows a golfclub head having one weighting systems with one weight opening 1010located on the rear of the golf club head 1000, two or more weightingsystems could be placed at the rear of the golf club head withoutdeparting from the scope and content of the present invention as shownin FIG. 13 of the accompanying drawings. FIG. 13 of the accompanyingdrawings shows a sole view of a golf club head 1300 having a heel weightopening 1310 a and a toe weight opening 1310 b capable of incorporatingtwo weighting systems, as these weighting configurations may bedesirable in certain situations.

FIGS. 14 through 16 shows a golf club head 1400 in accordance with afurther alternative embodiment of the present invention utilizing adifferent weighting mechanism that does not directly connect to thefrontal striking face portion.

FIG. 14 of the accompanying drawings shows a heel side view of a golfclub head 1400 in accordance with this alternative embodiment of thepresent invention. The golf club head 1400, similar to previousembodiments, all have a frontal striking face portion 1402 and an aftbody portion 1406. The aft body portion 1406 in this embodiment may veryslightly from the previous embodiments in that it uses multiple piecesto form the lightweight shell 1436, and it has a slightly differentweighting system 1440. The details of the weighting system will bediscussed later.

The lightweight shell 1436 in this embodiment may be formed out of twodifferent pieces, a lightweight crown sub-shell 1436 a and a lightweightsole sub-shell 1436 b, both of which combine to form the lightweightshell 1436. These sub-components may generally be formed independentlyof one another and joined as separate and individual pieces after theyhave been formed. It should be noted that since the entirety of thelightweight shell is generally made from a fiber reinforced polymer, thelightweight crown sub-shell 1436 a and the lightweight sole sub-shell1436 b may generally also be formed out of the same fiber reinforcedpolymer. However, in an alternative embodiment of the present invention,the lightweight crown sub-shell 1436 a and the lightweight sole shell1436 b could each be made out of different fiber reinforced polymer,have only one of the components be made out of a fiber reinforcedpolymer, or even have both be made out of alternate lightweightmaterials that's not a fiber reinforced polymer all without departingfrom the scope and content of the present invention. Combining alightweight crown sub-shell 1436 a and a lightweight sole sub-shell 1436b to form the lightweight shell 1436 itself may be preferred as thesesubstantially flat sub-components are easier to manufacture. However,when joining multiple sub-component pieces together to form thelightweight shell 1436, the structural integrity of the aft body portion1406 may suffer, thus making the internal ribbon support member (notshown in FIG. 14 ) even more critical to the present invention. In orderto show the relationship between the various component in accordancewith this further alternative embodiment of the present invention, FIG.15 is provided below.

FIG. 15 of the accompanying drawings shows an exploded toe side view ofa golf club head 1400 in accordance with a further alternativeembodiment of the present invention. As previously discussed, in thisfurther alternative embodiment of the present invention, the lightweightshell 1436 is split into two sub-components, a lightweight crownsub-shell 1436 a and a lightweight sole sub-shell 1436 b, that attachesto one another to form the rear aft body portion 1406. The weightingsystem 1440 attaches to the rear of the rear aft body portion 1406 byengaging an opening in the lightweight sole sub-shell 1436 b. Finally,the critical component in the present invention is the internal ribbonsupport member 1434 shown in the exploded view of the golf club head1400 in FIG. 15 .

The internal ribbon support member 1434 shown in FIG. 15 differsslightly from previous ribbon support member 1434 shown previously inFIG. 4 in that it does not support the entirety of the skirt portionacross the entire lightweight shell 1436 because of the existence of theweighting system 1440 located at the rear of the aft body portion 1406.This internal ribbon support member 1434 provides makes up for that lackof connection at the rear of the aft body portion 1406 by creating asecondary wall 1442 that connects the lightweight crown sub-shell 1436 awith the lightweight sole sub-shell 1436 b in a y-shaped structure asillustrated in FIG. 15 . The secondary wall 1442, despite not contactingthe rear skirt portion of the lightweight shell 1436, makes up for thatby providing structural rigidity to the lightweight shell 1436 via theconnection between the lightweight crown sub-shell 1436 a and thelightweight sole sub-shell 1436 b. The secondary wall 1442, as shown inthis embodiment of the present invention may generally have a thicknessof between about 0.5 mm to about 1.0 mm, more preferably between about0.6 mm to about 0.9 mm, and most preferably between about 0.7 mm toabout 0.8 mm. Although it won't be visible until the cross-sectionalview of the golf club head 1400 is provided in FIG. 16 , the secondarywall creates two separate volumetric chambers within the golf club head1400.

Finally, the weighting system 1440 may generally be a weighting systemthat has a high density weight member made from a metallic materialattached to a chassis that is made from a lightweight material. Theutilization of the lightweight material may generally be the same typeof material as the lightweight shell 1436, however alternative materialsmay be used for the chassis of the weighting system so long as it iscapable of being bonded to the remainder of the rear aft body 1406 allwithout departing from the scope and content of the present invention.

It should be noted here that a significant portion of the weightingsystem here in this embodiment is placed behind the secondary wall 1442,and it makes up a significant portion of the overall mass of the golfclub head 1400. In this current exemplary embodiment, the mass rearwardof and behind the secondary wall 1442 may generally be greater thanabout 30 grams, more preferably greater than about 35 grams, and mostpreferably greater than about 40 grams. Alternatively speaking, assumingthat the overall golf club head 1400 has a mass of about 200 grams, itcan be said that greater than about 15 percent of the overall mass ofthe golf club head 1400 is located rearward of and behind the secondarywall 1442, more preferably greater than about 17.5 percent of theoverall mass of the golf club head 1400 is located rearward of andbehind the secondary wall 1442, and most preferably greater than about20 percent of the overall mass of the golf club head 1400 is locatedrearward of and behind the secondary wall 1442.

In order to better see the two separate volumetric chambers created bythe secondary wall 1442 and the internal workings of the weightingsystem 1440, a cross-sectional view of this golf club head 1400 inaccordance with this further alternative embodiment is provided in FIG.16 . FIG. 16 of the accompanying drawings shows a cross-sectional viewof a golf club head 1400 take along a cross-sectional line A-A′ show inFIG. 2 . In the cross-sectional view of the golf club head 1400 shown inFIG. 16 , it can be seen that the secondary wall 1442 separates the golfclub head 1400 into two separate volumetric chambers, a frontalvolumetric chamber 1446 and a rear volumetric chamber 1444. Because thesecondary wall 1442 is located near the rear portion of the golf clubhead 1400, the frontal volumetric chamber may generally have a volume ofbetween about 380 cc and about 420 cc, more preferably between about 390cc and about 410 cc, and most preferably about 400 cc. Given that theoverall size of a driver type golf club head is has an internal overallvolume of about 460 cc, it can also be said that the frontal volumetricchamber comprises of between about 82% to about 91% of the internaloverall volume, more preferably between about 84% to about 89% of theinternal overall volume, and most preferably about 87% of the internaloverall volume. Conversely, the rear volumetric chamber 1444 is createdon the other side of the secondary wall 1442. In this embodiment shown,due to the existence of a track based weighting system 1440, the rearvolumetric chamber has a volume of between about 22 cc to about 30 cc,more preferably between about 24 cc to about 28 cc, and most preferablyabout 26 cc. In this embodiment, the rear volumetric chamber comprisesof between about 4.7% to about 6.5% of the internal overall volume, morepreferably between about 5.2% to about 6.0% of the internal overallvolume, and most preferably about 5.6% of the internal overall volume.However, it should be noted that in alternative embodiments of thepresent invention, the rear volumetric chamber 1444 may have a simplescrew weight system, or no weighting system at all, all withoutdeparting from the scope and content of the present invention. In thosealternative embodiments, the rear volumetric chamber 1444 may have acomplimentary volume of about 40 cc to about 80 cc, more preferablybetween about 50 cc to about 70 cc, and most preferably about 60 cc,resulting in a percentage of between about 9% to about 18%, morepreferably between about 11% to about 16%, and most preferably about 13percent of the internal overall volume respectively all withoutdeparting from the scope and content of the present invention.

Based on the numbers and percentages outlined above, it can be said thatthe golf club head 1400 may have a Volumetric Ratio of between about12.6 to about 19.1, more preferably between about 13.9 to about 17.1,and most preferably about 15.4 all without departing from the scope andcontent of the present invention, with the Volumetric Ratio defined byEquation (1) below:

$\begin{matrix}{{{Volumetric}{Ratio}} = \frac{{Frontal}{Volumetric}{Chamber}{Volume}}{{Rear}{Volumetric}{Chamber}{Volume}}} & {{Eq}.(1)}\end{matrix}$

As a corollary to the volume measurements articulated above, thelocation of the secondary wall 1442 may also be defined as a measurementfrom the rearmost point of the golf club head 1400. In the currentexemplary embodiment of the present invention, the second wall is angledat an angle a of between about 8° to about 12°, more preferably betweenabout 9° to about 11°, and most preferably about 10° measured from ahorizontal ground plane. Resultingly, the upper end of the secondarywall 1442 is located at a distance D3 of between about 20 mm to about 26mm from the rearmost portion of the golf club head 1400, more preferablybetween about 21 mm to about 25 mm from the rearmost portion of the golfclub head 1400, and most preferably about 23 mm from the rearmostportion of the golf club head 1400. The lower end of the secondary wall1442 is located at a distance D4 of between about 28 mm to about 34 mmfrom the rearmost portion of the golf club head 1400, more preferablybetween about 29 mm to about 33 mm from the rearmost portion of the golfclub head 1400, and most preferably about 31 mm from the rearmostportion of the golf club head 1400. Due to the positive angle α, theupper end of the secondary wall 1442 is always located closer to therearmost point of the golf club head 1400. It should be noted that in analternative embodiment, the angle a could be a negative number, whereinthe lower end of the secondary wall 1442 is located closer to therearmost point of the golf club head 1400 as well, also withoutdeparting from the scope and content of the present invention. Thus,regardless of whether the angle a is positive or negative, it can besaid that no portion of the secondary wall 1442 is located within 26 mmfrom the rearmost portion of the golf club head 1400, more preferably noportion of the secondary wall 1442 is located within 25 mm from therearmost portion of the golf club head 1400, and most preferably noportion of the secondary wall 1442 is located within 23 mm from therearmost portion of the golf club head 1400.

Finally, the cross-sectional view of golf club head 1400 shown in FIG.16 illustrates a track type weighting system 1440. More detailsregarding this type of track type weighting system 1440 may be found incommonly owned U.S. Pat. No. 10,695,628 to Yi et al., the disclosure ofwhich is incorporated by reference in its entirety.

FIGS. 17 and 18 of the accompanying drawings shows an exploded andcross-sectional view of a golf club head 1700 in accordance with afurther alternative embodiment of the present invention. In this furtheralternative embodiment of the present invention, all of the elements aresimilar to previous embodiment shown, but the secondary wall 1643 of theinternal ribbon support member 1734 may have an opening 1743 to allowfor an adjustment of the acoustic properties of the golf club head 1700.The opening 1743 may help control the acoustic property of the golf clubhead 1700 by allowing the vibrational energy to travel between thefrontal volumetric chamber 1746 and the rear volumetric chamber 1744 torelieve any undesirable vibrations that cause bad sound.

Other than the opening 1743 in the secondary wall 1643 of the internalribbon support member 1734, the remaining components of the golf clubhead 1700 are essentially identical. The golf club head 1700 is stillcomprised out of a frontal striking face portion 1702 and an aft bodyportion 1706. The lightweight shell 1736 in this embodiment could befurther split up into the lightweight crown sub-shell 1736 a and alightweight sole sub-shell 1736 b, and the weighting system 1740 isstill attached to the rear portion of the aft body portion 1702.

FIG. 19 of the accompanying drawings shows an exploded perspective viewof a golf club head 1900 in accordance with a further alternativeembodiment of the present invention, wherein the internal ribbon supportmember 1934 has additional features to help improve the performance ofthe golf club head 1900 itself. More specifically, only the outersurface 1950, and not the internal component 1952 of the internal ribbonsupport member 1934 includes the additional features of a plurality ofcutouts 1954 to create a lattice structure. The lattice structure, inthis current exemplary embodiment of the present invention, may furtherincrease the structural rigidity of the internal ribbon support member1934, thus further allowing the lightweight shell 1936 to be made eventhinner and lighter. In this alternative embodiment of the presentinvention, the internal ribbon support member may have a mass that isless than between about 7.0 grams, more less than about 6.0 grams, andmost preferably less than about 5.0 grams. Other than the internalribbon support member 1934 being different, all other components of thegolf club head 1900 such as the frontal striking face portion 1902, theaft body portion 1904, the lightweight shell 1936, and the weightingsystem 1940 essentially remain the same.

In order to show more details regarding the plurality of cutouts 1954 onthe external component 1950 of the internal ribbon support member 1934,an enlarged perspective view of the internal ribbon support member 1934is shown in FIG. 20 . In this enlarged perspective view of the internalribbon support member 1934 shown in FIG. 20 from a different perspectiveview allows the difference between the external component 1950 and theinternal component 1952 to be shown more clearly. In this FIG. 20 , itcan be seen that the plurality of cutouts 1954 is only on the externalcomponent 1950 and takes on a substantially triangular shape. Thepattern of the plurality of cutouts alternate in director lengthwisealong the internal ribbon support member 1934 and are mirror images ofone another above and below the hemispheric midpoint to create thelattice structure previously mentioned. It should be noted that inalternative embodiments of the present invention, different cutoutshapes may be used to form the plurality of cutouts 1954 such assquares, rectangles, ovals, circles, or any other shapes all withoutdeparting from the scope and content of the present invention.

In addition to illustrating the plurality of cutouts 1954 along theexternal component 1954 of the internal ribbon support member 1934, FIG.20 of the accompanying drawings also illustrates how the externalcomponent 1950 and the internal component 1952 of the internal ribbonsupport member 1934 combine together to create a diamond shaped supportmember. These types of shapes may generally be preferred in engineeringdesign, as it tends to further increase the structural rigidity of theinternal ribbon support member 1934, maximizing the strength to weightratio of the internal ribbon support member 1934.

FIGS. 21 and 22 of the accompanying drawings shows an exploded view of agolf club head 2100 and an enlarged perspective view of an internalribbon support member 2134 respectively to illustrate a differentalternative embodiment of the present invention. In this alternativeembodiment of the present invention, the golf club head 2100 will stillhave a striking face portion 2102 and an aft body portion 2104. The aftboy portion 2104 will be further comprised of a lightweight shell 2136,an internal ribbon support member 2134, a weighting system 2140.However, a closer examination of the internal component 2152 of theinternal ribbon support member 2134 will highlight the unique feature ofthis embodiment wherein the internal component 2152 of the internalribbon support member 2134 will also have a plurality of cutouts 2154 tohelp further reduce the mass of the internal ribbon support member.Alternatively, it can be said that both the internal component 2152 andthe external component 2150 of the internal ribbon support member 2134both further comprises of a plurality of cutouts 2154. With theadditional mass removed from the internal component 2152 of the internalribbon support member 2134, the internal ribbon support member 2134 inaccordance with this embodiment of the present invention may have atotal mass of less than about 4.0 grams, more preferably less than about3.9 grams, and most preferably less than about 3.8 grams.

FIGS. 23 and 24 of the accompanying drawings shows an exploded view of agolf club head 2300 and a perspective view of an internal ribbon supportmember 2334 respectively to illustrate a different alternativeembodiment of the present invention. In this alternative embodiment ofthe present invention, the golf club head 2300 will still have astriking face portion 2302 and an aft body portion 2304. The aft boyportion 2304 will be further comprised of a lightweight shell 2336, aninternal ribbon support member 2334, a weighting system 2340. However,in this embodiment, the internal ribbon support member 2334 only has anexternal component 2350, removing the internal component shown inprevious embodiments completely. This embodiment may be desired when adramatic weight reduction is desired, however, it does come at theexpense of reduced structural stiffness support. In this embodiment ofthe present invention, the internal ribbon support member 2334 may havea total mass less than about 2.8 grams, more preferably less than about2.7 grams, and most preferably less than about 2.6 grams.

FIG. 25 of the accompanying drawings shows an exploded heel side view ofa golf club head 2500 in accordance with an even further alternativeembodiment of the present invention. In this further alternativeembodiment of the present invention, the lightweight crown sub-shell2536 a may be further comprised out of three layers to further improvethe performance of the golf club head 2500. The golf club head 2500, isvery similar to the previous embodiments of the present invention,having a frontal striking face portion 2502 and an aft body portion2506, wherein the aft body portion 2506 is further comprised of alightweight crown sub-shell 2536 a, a lightweight sole sub-shell 2536 b,an internal ribbon support member 2534, and a weighting system 2540. Aspreviously discussed, the lightweight crown sub-shell 2536 a in thisembodiment of the present invention is further comprised out of three ormore layers, having an outer layer 2536 a-1, a central layer 2536 a-2,and an internal layer 2536 a-3. The utilization of the multi-layeredconstruction helps improve the performance of the golf club head 2500because of the different materials selected to form this lightweightcrown sub-shell 2536 a can take advantage of each material's inherentproperties.

Starting with the most critical layer in the lightweight crown sub-shell2536 a, the central layer 2536 a-2 in accordance with this embodiment ofthe present invention is generally made out of a semi-crystallinethermoplastic part for its ability to achieve desirable acousticproperties with desirable sound when the golf club head 2500 itselfcomes into contact with a golf ball. Such semi-crystalline materials maybe polyether ether ketone (PEEK), polyphenylene sulfide (PPS), andpolyacryletherketone (PEAK), and as previously discussed in U.S. PatentPublication No. 2020/0023247 to Larsen et al. and U.S. PatentPublication No. 2020/0188746 to Sugimae et al., both of which have beenpreviously incorporated by reference in their entirety. Alternatively,the material of the central layer 2536-a-2 could also be made out ofamorphous materials such as polyetherimide (PEI) polysulfone (PSU), orpolyvinyl chloride (PVC) also without departing from the scope andcontent of the present invention. In this alternative embodiment of thepresent invention, the central layer 2536 a-2 comprises of at least onelayer of PPS resin having about 80 grams/m² Fiber Areal Weight (FAW)with about 40% resin content, having a thickness of about 0.10 mm. In apreferred embodiment, the central layer 2536 a-2 could have two or morelayers of between about 5 layers to about 13 layers of PPS resinmaterials for a total thickness of between about 0.50 mm and 1.30 mm,all without departing from the scope and content of the presentinvention. In a more preferred embodiment of the present invention, thecentral layer 2536 a-2 could have between about 7 layers to about 11layers of PPS semi-crystalline resin materials having a total thicknessof between about 0.70 mm to about 1.10 mm. However, it should be notedthat other types of polymer material may be used to form the centrallayer 2536 a-2 without departing from the scope and content of thepresent invention as long as it is capable of producing the desiredacoustics frequencies of the golf club previously described.

In addition to the number of layers used to form the central layer 2536a-2, the fiber orientation of each of the specific layers to form thecentral layer 2536 a-2 may also be critical to the performance of thegolf club head.

In a 5 layered embodiment, the fiber orientation and layup in accordancewith exemplary embodiments of the present invention may be as follows,with the 1^(st) layer being closest to the inside of the central layer2536 a-2 resulting in that 1^(st) layer being closest to the inside ofthe golf club head 2500 itself.

1^(st) Layer 2^(nd) Layer 3^(rd) Layer 4^(th) Layer 5^(th) Layer 0° 45°−90° −45° 0° 0° 90°  0°  90° 0° 0° 90° −45°  45° 0°

In a 7 layer embodiment, the fiber orientation and layer in accordancewith exemplary embodiments of the present invention may be as follows,with the 1^(st) layer being closes to the inside of the central layer2536 a-2 resulting in that 1^(st) layer being closest to the inside ofthe golf club head 2500 itself.

1st 2^(nd) 3^(rd) 4^(th) 5^(th) 6^(th) 7^(th) Layer Layer Layer LayerLayer Layer Layer  0° 45° 90° −45° 45° 90°  0°  0° 90°  0°  90°  0° 90° 0°  0° 90° 45° −45°  0° 90°  0°  0° 90° 45° −45° 45° 90°  0° 90°  0°45° −45° 45°  0° 90° 90°  0° 45° −45° 90°  0° 90°

In an 8 layer embodiment, the fiber orientation and layer in accordancewith exemplary embodiments of the present invention may be as follows,with the 1^(st) layer being closes to the inside of the central layer2536 a-2 resulting in that 1^(st) layer being closest to the inside ofthe golf club head 2500 itself.

1^(st) 2^(nd) 3^(rd) 4^(th) 5^(th) 6^(th) 7^(th) 8^(th) Layer LayerLayer Layer Layer Layer Layer Layer  0° 45°  90° −45°  45°  90° −45°  0° 0° 90°  0°  90°  0°  90°  0° 90°  0° 90°  45°  0° −45°  90°  0° 90° 90°45°  0° −45°  0°  45° −45° 90° 90° 45° −45°  0°  0° −45°  45° 90°

In an 11 layer embodiment, the fiber orientation and layer in accordancewith exemplary embodiments of the present invention may be as follows,with the 1^(st) layer being closest to the inside of the central layer2536 a-2 resulting in that 1^(st) layer being closest to the inside ofthe golf club head 2500 itself.

1^(st) 2^(nd) 3^(rd) 4^(th) 5^(th) 6^(th) 7^(th) 8^(th) 9^(th) 10^(th)11^(th) 90° 0° 45° −45° 90° 0° 90° −45° 45° 0° 90°

In a 12 layer embodiment, the fiber orientation and layer in accordancewith exemplary embodiments of the present invention may be as follows,with the 1^(st) layer being closes to the inside of the central layer2536 a-2 resulting in that 1^(st) layer being closest to the inside ofthe golf club head 2500 itself.

1^(st) 2^(nd) 3^(rd) 4^(th) 5^(th) 6^(th) 7^(th) 8^(th) 9^(th) 10^(th)11^(th) 12^(th)  0°  45° 90° −45°  0°  45°  90° −45°  0°  45° 90° −45° 0° −45° 90°  45°  0° −45°  90°  45°  0° −45° 90°  45°  0°  90° 45°  0°−45°  90°  45°  0° −45°  90° 45°  0° 90°  45°  0° −45°  90°  45° −45° 90° −45°  0° 45°  90°

The PPS material in accordance with the present invention may be afilled PPS or unfilled PPS material that is a semi-crystalline resinmaterial. The filler material, if used, may incorporate continuous orchopped reinforcing fiber. Alternatively, the central layer may befilled or unfilled with the base material in the polysulfides familysuch as PSU, PES, or PPSU all without departing from the scope andcontent of the present invention.

Despite the tremendous acoustic benefit associated with semi-crystallinethermoplastic type materials described above, the problem with thesetypes of material is it's inability to bond well to non-resin basedmaterials such as a titanium chassis of a golf club head 2500. Theinability to create a strong bond is at least partially due to the factthat the resin of semi-crystalline thermoplastic type material isgenerally chemically resistant to solvents. Another downside ofsemi-crystalline thermoplastic type material is that the resin isgenerally clear, thus allowing the underlying fiber to be shown; and ittends to create a relatively dull finish. In order to address thesedrawbacks, the present invention utilizes a three layered construction,wherein the outer layer 2536 a-1 is made out of a material capable ofaddressing the cosmetic deficiencies of the semi-crystallinethermoplastic type material, and the internal layer 2536 a-3 is made outof material capable of addressing the bonding deficiencies of thesemi-crystalline thermoplastic type material.

Moving onto the outer layer 2536 a-1 of the lightweight crown sub-shell2536 a, it should be noted that the outer layer 2536 a-1 shown here isgenerally made out of a polyetherimide (PEI) polymer resin film having athickness of less than about 0.10 mm, more preferably less than about0.08 mm, and most preferably less than about 0.06 mm. This utilizationof the PEI polymer resin film to form the outer layer 2536 a-1 canprovide a finished product that is cosmetically appealing, without theneed to paint the lightweight crown sub-shell 2536 a in a secondary postprocessing step.

Finally, the inner layer 2536 a-3 of the lightweight crown sub-shell2536 a in accordance with the current embodiment of the presentinvention may also be made out of a PEI polymer resin film materialhaving a thickness of less than about 0.10 mm, more preferably less thanabout 0.08 mm, and most preferably less than about 0.06 mm. Thisutilization of the PEI polymer resin film to form the inner layer 2536a-3 can provide a nice intermediary bonding layer between the multiplelayers of PPS resin and other non-resin based material used to form thechassis of the golf club head 2500. In one exemplary embodiment of thepresent invention, a DP420 NS type epoxy may be used to bond theentirety of the lightweight crown sub-shell 2536 formed of the threelayered sandwiched material to the chassis without departing from thescope and content of the present invention.

It should be noted that although FIG. 25 of the accompanying drawingsshows the lightweight crown sub-shell 2536 a being a three layeredcomposition, the central layer 2536 a-2 could be formed out of multiplelayers of PPS resin material with different fiber orientations withoutdeparting from the scope and content of the present invention. Inaddition to the above, this multi-layered formation of the lightweightcrown sub-shell 2536 a could also be used to form the lightweight solesub-shell 2536 b, or even the internal ribbon support member 2534 alsowithout departing from the scope and content of the present invention.

FIGS. 26 through 30 show various cross-sectional views and explodedviews of a golf club head 2600 in accordance with a further alternativeembodiment of the present invention. FIG. 26 of the accompanyingdrawings shows a cross-sectional view of a golf club head 2600 takealong a cross-sectional line A-A′ show in FIG. 2 . In thecross-sectional view of the golf club head 2600 shown in FIG. 26 , thestriking face portion 2602, similar to previous embodiments, attaches toan aft body portion 2606. It should be noted here that although it hasbeen previously shown in numerous other embodiments, the joint betweenthe striking face portion 2602 and the aft body portion 2606 is worthhighlighting here, as this type of lap joint is important to the properfunctionality of the present invention. In this embodiment of thepresent invention, it is important to have the aft body portion 2606taper inward at the joint section to allow it to fit beneath thestriking face portion 2602, as this type of relationship allows therelatively stiff striking face portion 2602 to constrain any potentialmovement of the aft body portion 2606. In an alternative embodiment ofthe present invention, the joint between the frontal striking faceportion 2602 may be designed in a way to reduce the gap as shown in FIG.33 without departing from the scope and content of the presentinvention. In the embodiment of the joint shown in FIG. 33 , excessmaterial is added to the aft body portion 3606 around the bonding ledge,creating a seamless fit without departing from the scope and content ofthe present invention.

The cross-sectional view of golf club head 2600 shown in FIG. 26 ,combined with the exploded view of the golf club head 2600 shown in FIG.27 illustrates a striking face portion 2602 formed out of a metallicmaterial and may or may not have an additional face insert attached tothe frontal surface of the striking face portion 2602. The striking faceportion 2602 may also have a return portion that extends rearward fromthe striking face plane, wherein the return portion is adopted to engagethe aft body portion 2606. The aft body portion 2606 may generally beformed out of a lightweight crown sub-shell 2636 a and a lightweightsole sub-shell 2636 b both of which combine to create the aft bodyportion 2606 all while helping capture a weighting system 2640.

The weighting system 2640 shown in FIGS. 26 and 27 further comprises ofa high density mass 2660, an outer weight housing 2662, an inner weighthousing 2664, and an inner threaded screw 2666, all combining to createa mass member at the rear of the golf club head 2600. In this exemplaryembodiment of the present invention, the high density mass 2660 isthreaded and attaches to the outer weight housing 2662 via the threads.The high density weight 2600 may generally be formed out of a tungstentype material with a density of greater than about 17 g/cc, howeverother types of lower density tungsten or steel type material may also beused without departing from the scope and content of the presentinvention so long as the material has a density greater than that of thelightweight shell 2636. The outer weight housing 2662 in this embodimentmay be made out of a steel type material to allow the threads of thehigh density weight 2600 to engage itself, however, in alternativeembodiments of the present invention, numerous other types of materialsuch as tungsten, aluminum, or even some polymeric material can all beused without departing from the scope and content of the presentinvention so long as it is capable of creating durable threads to engagethe high density weight 2600 also all without departing from the scopeand content of the present invention. Both the high density weight 2600and the outer weight housing 2662 are located on the external surface ofa crown recessed skirt 2661 a of the lightweight crown sub-shell 2636 aand a sole recessed skirt 2661 b of the lightweight sole sub-shell 2636b. On the internal surface of the recessed skirt 2661 of the lightweightcrown sub-shell 2636 a is the inner weight housing 2664 as well as theinner threaded screw 2666. The inner weight housing 2664 provides somesupport to the internal portion of the recessed skirt 2661 a and 2661 b,and has openings that allows the one or more inner threaded screws 2666to engage the outer weight housing 2662 to secure the entirety of theweighting system 2640 to the aft portion of the golf club head 2600. Itshould be noted that the outward facing geometry of the combination ofthe recessed skirt 2661 a and 2661 b generally match the inward facinggeometry of the outer weight housing 2662 to facilitate this bondwithout departing from the scope and content of the present invention.It is important to note here that in this embodiment of the presentinvention with the screws, the entirety of the weighting system does notrequire any glue.

It is worth noting here that the current aft body portion 2606 no longerrequires the utilization of a ribbon support member, and the eliminationof a ribbon support member is accomplished through a unique overlapjoint between the lightweight crown sub-shell 2636 a and the lightweightsole sub-shell 2636 b, the relationship is shown more clearly in adifferent cross-sectional view of the golf club head 2600 taken in aheel to toe direction shown in FIG. 28 . In the cross-sectional viewshown in FIG. 28 , it can be seen that the joint between the lightweightcrown sub-shell 2636 a and the lightweight sole sub-shell 2636 b is onceagain a lap joint located towards the lower portion of the golf clubhead below the geometric pinch point 2633 around the skirt of the golfclub head 2600, having the lightweight crown sub-shell 2636 a bendinginward of the lightweight sole sub-shell 2636 b. In order to provide abetter illustration of the bond, an enlarged view of circular region Ashown in FIG. 28 is provided as FIG. 29 .

FIG. 29 of the accompanying drawings shows an enlarged cross-sectionalview of a golf club head 2600 shown as circular region A in FIG. 28 . Inthis enlarged cross-sectional view of the golf club head 2600, it can beseen that the joint between the lightweight crown sub-shell 2636 a andthe lightweight sole sub-shell 2636 b is moved away from the geometricpinch point 2633. The geometric pinch point 2633 is generally a locationthat does not lend itself well to joints, thus moving the joint betweenthe lightweight crown sub-shell 2636 a and the lightweight solesub-shell 2636 b away from the geometric pinch point 2633 significantlyincreases the bonding strength between the lightweight crown sub-shell2636 a and the lightweight sole sub-shell 2636 b; thus eliminating theneed of an internal ribbon support member completely. Shifting the jointbetween the lightweight crown sub-shell 2636 a and the lightweight solesub-shell 2636 b is critical to the structural rigidity of the rear aftportion 2606, but it does come with some manufacturing challenges.

The manufacturing challenge in shifting this joint stems mainly from theneed to form complex shapes via a generally flat composite sheetmaterial that is used to create the lightweight crown sub-shell 2636 aand the lightweight sole sub-shell 2636 b and how these pieces cannot beeasily shaped using traditional curing methods with a male and femalecavity. In this embodiment of the present invention. the complex shapeof the lightweight crown sub-shell 2636 a can no longer be formed usingtraditional methods is because now the shape creates multiple undercutsin multiple orientations. In order to address these manufacturingchallenges, the present invention manufacturers the lightweight crownsub-shell 2636 a using multiple male inserts to form the male portion ofthe mold, allowing the male portion of the mold to be disassembled afterthe mold opens. In an alternative embodiment of the present invention,the lightweight crown sub-shell 2636 a could be formed using a bladdermolded process to achieve the same geometry without departing from thescope and content of the present invention. In one example, the bladdercould be made out of a silicone type material that can withstand hightemperatures without departing from the scope and content of the presentinvention as well.

In addition to the shifting of the joint between the lightweight crownsub-shell 2636 a and the lightweight sole sub-shell 2636 b away from thegeometric pinch point 2633, the enlarged cross-sectional view of thecircular region A shown in FIG. 29 also illustrates the relativeplacement of the two components. More specifically, it can be seen inFIG. 29 that the thicker lightweight sole sub-shell 2636 b may generallyform the outer ledge of the butt joint, while the thinner crownsub-shell 2636 a may generally form the inner ledge of the butt joint.This type of relationship is generally preferred in this embodiment ofthe present invention, as having the thicker of the two componentsconstrain the thinner of the two components in helping minimizing themovement of the entire aft body portion 2606 and keeping the lightweightcrown sub-shell 2636 a and the lightweight sole sub-shell 2636 btogether.

FIG. 30 of the accompanying drawings shows an exploded view of thelightweight shell 2636 separated into the lightweight crown sub-shell2636 a and the lightweight sole sub-shell 2636 b. This frontal explodedview of the lightweight shell 2636 shown in FIG. 30 , not only shows theshape of the lightweight crown sub-shell 2636 a and the lightweight solesub-shell 2636 b in their unassembled state, it also allows the crownrecessed skirt 2661 a and the sole recessed skirt 2661 b to be shownwith more clarity as well.

FIGS. 31 and 32 of the accompanying drawings shows a cross-sectionalview and an exploded view of a golf club head 3100 in accordance with afurther alternative embodiment of the present invention wherein theweighting system 3140 is mainly secured using an adhesive rather than athreaded attachment mechanism. In this embodiment of the presentinvention, the golf club head 3100 may also be formed out of a strikingface portion 3102 and an aft body portion 3106. The aft body portion hasa lightweight crown sub-shell 3136 a and a lightweight sole sub-shell3136 b, both of which combine to help capture and retain a weightingsystem 3140 at the rear portion of the golf club head 3100. Theweighting system 3140 here is formed out of a high density weight 3160that contains a male threaded member, a female threaded receiver 3168,an internal over-molded weight 3169, and an internal weight housing3164. In this embodiment of the present invention, the internal weighthousing 3164 is made out of lightweight composite type material and isformed with the internal over-molded weight 3169 as well as the femalethreaded receiver 3168 to help capture these components within theformation of the internal weight housing 3164. Once the internal weighthousing 3164 is formed, it is then glued to the internal surface of thecombination of the crown recessed skirt 3161 a and the sole recessedskirt 3161 b, exposing the threads of the female threaded receiver 3168to accommodate the high density weight 3160.

FIGS. 33 and 34 of the accompanying drawings shows a cross-sectionalview and an exploded view of a golf club head 3300 in accordance with afurther alternative embodiment of the present invention wherein theweighting system 3340 is mainly secured using an adhesive rather than athreaded attachment mechanism. However, this embodiment of the presentinvention differs from a previous embodiment by simplifying andcombining the various component. In this embodiment of the presentinvention, the golf club head 3300 still has a striking face portion3302 and an aft body 3306, wherein the aft body 3306 is formed mainlyout of a lightweight crown sub-shell 3336 a and a lightweight solesub-shell 3336 b. The main difference in this embodiment of the golfclub head 3300 shown in FIGS. 33 and 34 is in the weighting system 3340.The weighting system 3340 shown in this embodiment of the presentinvention is has a high density weight 3360, an outer weight housing3362 and an inner weight housing 3364. The female end of the threadsthat engages the male end of the threads of the high density weight 3360is generally built directly into the outer weight housing 3362 itself.

The outer weight housing 3362 and the inner weight housing 3364 areadapted to fit along the external and internal contours of the recessedskirt 3361 (formed by the combination of crown recessed skirt 3361 a andsole recessed skirt 3361 b) respectively. In this embodiment of thepresent invention, the outer weight housing 3362 is generally adhesivelyglued to the external contours of the recessed skirt 3361 while theinner weight housing 3364 is glued to the internal contours of therecessed skirt 3361, and the combination of the both of these componentsbeing attached to the recessed skirt 3361 will not only provide a methodto attach a weighting mechanism to the rear of the golf club head 3300,it also structural rigidity to the overall golf club head 3300 itself aswell. Alternatively speaking, it can be said that an external surface ofthe internal weight housing 3364 mates with an internal surface of therecessed skirt 3361 and the internal surface of the outer weight housing3362 mates with an external surface of the recessed skirt 3361. Inaddition to engaging the recessed skirt 3361, at least a portion of saidouter weight housing 3362 is directly engaged with the internal weighthousing 3364 to further enhance the bond. More specifically, in thisembodiment of the present invention, the outer weight housing 3362 mayhave a protrusion that, even after assembled in the recessed skirt 3361,protrudes beyond the recessed skirt 3361 itself via an opening to engagea recess in the internal weight housing 3364. This engagement betweenthe external weight housing 3362 and the internal weight housing 3364may generally be bonded to one another via an adhesive, thus furtherenhancing the bond of the weighting system 3340 to the actual golf clubhead 3200 itself.

FIG. 35 of the accompanying drawings shows an internal view of the theaft body 3306 wherein the shape and geometry of the internal weighthousing 3364 can be shown more clearly. The aft body 3306 shown here inFIG. 35 further comprises of a lightweight crown sub-shell 3336 a and alightweight sole sub-shell 3336 b. This internal view of the internalweight housing 3364 illustrates the unique shape and geometry of theinternal weight housing 3364 not shown in any of the previous views. Theinternal weight housing 3364, in order to provide structural support forthe high density weight 3360 (shown in FIG. 34 ), must be firmlyattached to the aft body 3306 and have enough structural integrity notto deform when the high density weight 3360 moves when the golf clubhead impacts a golf ball. In order to achieve this, the internal weighthousing 3364 may have an “H” shaped ribbing structure to provide thestructural integrity previously discussed.

FIG. 36 of the accompanying drawings shows an enlarged perspective viewof the internal weight housing 3364 in accordance with the presentinvention to allow the “H” shaped ribbing structure to be shown moreclearly. The “H” shaped ribbing structure of the internal weight housing3364 is comprised of a toe biased vertical rib 3372, a heel biasedvertical rib 3374 that are connected via a horizontal rib 3376 thatconnects the toe biased vertical rib 3372 and the toe biased verticalrib 3374. The height D5-T of the toe biased vertical rib 3372 maygenerally be between about 29.0 mm to about 33.0 mm, more preferablybetween about 30.0 mm to about 32.0 mm, and most preferably about 31.5mm. The height DT-H of the heel biased vertical rib 3374 may generallybe between about 32.0 mm to about 36.0 mm, more preferably between about33.0 mm to about 35.0 mm, and most preferably about 34.0 mm. The heightof both the toe biased vertical rib 3372 and the heel biased verticalrib 3374 is critical to achieving the structural integrity of theinternal weight housing 3364 because it not only supports the mainlyunsupported portion of the C shaped structure, but it determines thedepth of the internal weight housing 3364 into the cavity of the golfclub head. Because the external profile of the internal weight housing3364 must be congruent to the internal profile of the golf club head3300 (shown in FIG. 34 ) itself at this rear location, the size anddimension of the toe biased vertical rib 3372 and the heel biasedvertical rib 3374 indirectly determines the depth of this internalweight housing 3364. It should be noted that in this current embodimentof the present invention, the height of the toe biased vertical rib 3372and the heel biased vertical rib 3374 are the different in order toconform to the symmetrical shape at the rear portion of the golf clubhead, however, in an alternative embodiment of the present invention,the height of the toe biased vertical rib 3372 may be the same as theheel biased vertical rib 3374 without departing from the scope andcontent of the present invention.

The final rib in the “H” shaped ribbing structure to complete the shapeis the horizontal rib 3376. The horizontal rib 3376, as previouslydiscussed, connect the toe biased vertical rib 3372 and the heel biasedvertical rib 3374 to increase the structural integrity to the internalweight housing 3364 which prevents movement of the high density weight3360 (shown in FIG. 34 ). Similar to the dimension of the vertical ribs,the dimensions of the horizontal rib 3376 is related to the actual shapeof the rear portion of the golf club head 3300 (shown in FIG. 34 ). Inthis exemplary embodiment of the present invention, the horizontal rib3376 may have a length D6 of between about 21.0 mm and 25.0 mm, morepreferably between about 22.0 mm and about 24.0 mm, and most preferablyabout 23.5 mm. It should be noted that the “H” shaped ribs that providestructural integrity, both in its shape and dimension, are critical tothe proper functionality of the present invention.

In order for the internal weight housing 3364 to provide the structuralintegrity to the rear portion of the golf club head 3300 (shown in FIG.34 ) and to provide a solid base for the high density weight 3360 (shownin FIG. 34 ) to attach to, the internal weight housing 3364 has a highamount of surface area that come in contact with the aft body 3306(shown in FIG. 35 ). This high amount of surface area is shown moreclearly in FIG. 37 of the accompanying drawings.

FIG. 37 of the accompanying drawings shows a rear perspective view ofthe internal weight housing 3364 in accordance with an exemplaryembodiment of the present invention. This reverse perspective view ofthe internal weight housing 3364 shown in FIG. 37 allows the high amountof rear contact surface area to be shown more clearly, which is criticalto the proper functionality of the present invention. Additionally, itshould be noted that despite the high amount of rear surface area of theinternal weight housing 3364 that comes in contact with the aft body3306 (shown in FIG. 35 ), a significant amount of surface area must alsobe preserved to come into contact with the outer weight housing 3362 andthe high density weight 3360; and the fine balance between these twoopposing forces is once again critical to the present invention.

In this exemplary embodiment of the present invention, the rear surfacearea of the internal weight housing 3364 that comes into contact withthe aft body 3306 (shown in FIG. 35 ), defined here as a body contactarea, of greater than about 1800 mm², more preferably greater than about1820 mm², and most preferably greater than about 1840 mm². Conversely,the amount of surface area of the internal weight housing 3364 thatcomes into contact with either the outer weight housing 3362 (shown inFIG. 34 ), defined here as the weighting contact area, may also begreater than about 500 mm², more preferably greater than about 510 mm²,and most preferably greater than about 530 mm². The internal contactarea and the weighting contact area are critical to the properfunctionality of the present invention, as the proper synergisticbalance of the two contact areas will dictate the amount of weight thatcan be supported via this weighting system. In fact, this proper balancecan be quantified as a ratio of the internal body contact area over theweighting contact area, which is greater than about 3.25, morepreferably greater than about 3.5, and most preferably greater thanabout 3.60.

Other than in the operating example, or unless otherwise expresslyspecified, all of the numerical ranges, amounts, values and percentagessuch as those for amounts of materials, moment of inertias, center ofgravity locations, loft, draft angles, various performance ratios, andothers in the aforementioned portions of the specification may be readas if prefaced by the word “about” even though the term “about” may notexpressly appear in the value, amount, or range. Accordingly, unlessindicated to the contrary, the numerical parameters set forth in theabove specification and attached claims are approximations that may varydepending upon the desired properties sought to be obtained by thepresent invention. At the very least, and not as an attempt to limit theapplication of the doctrine of equivalents to the scope of the claims,each numerical parameter should at least be construed in light of thenumber of reported significant digits and by applying ordinary roundingtechniques.

Notwithstanding that the numerical ranges and parameters setting forththe broad scope of the invention are approximations, the numericalvalues set forth in the specific examples are reported as precisely aspossible. Any numerical value, however, inherently contains certainerrors necessarily resulting from the standard deviation found in theirrespective testing measurements. Furthermore, when numerical ranges ofvarying scope are set forth herein, it is contemplated that anycombination of these values inclusive of the recited values may be used.

It should be understood, of course, that the foregoing relates toexemplary embodiments of the present invention and that modificationsmay be made without departing from the spirit and scope of the inventionas set forth in the following claims.

What is claimed is:
 1. A golf club head comprising: a frontal strikingface portion located at a frontal portion of said golf club head, and anaft body portion, attached to a rear of said striking face portion;wherein the aft body portion further comprises a lightweight shell,wherein said lightweight shell further comprises a sole recessed skirt,wherein said golf club head further comprises a weighting systemsandwiching both an internal surface and an external surface of saidrecessed skirt, wherein said weighting system further comprises; aninternal weight housing, an outer weight housing, and a high densityweight, wherein an external surface of said internal weight housingmates with an internal surface of said recessed skirt, and wherein aninternal surface of said outer weight housing mates with an externalsurface of said recessed skirt.
 2. The golf club head of claim 1,wherein a portion of said outer weight housing directly engages saidinternal weight housing.
 3. The golf club head of claim 2, furthercomprises; an adhesive adapted to bond said internal weight housing,said outer weight housing, and said recessed skirt to one another. 4.The golf club head of claim 3, wherein said internal weight housingfurther comprises an H shaped internal ribbing structure.
 5. The golfclub head of claim 4, wherein said H shaped internal ribbing structurefurther comprises; a toe side vertical rib, a heel side vertical rib,and a horizontal rib connecting said toe side vertical rib to said heelside vertical rib.
 6. The golf club head of claim 5, wherein both saidtoe side vertical rib and said heel side vertical rib have the sameheight.
 7. The golf club head of claim 5, wherein said toe side verticalrib and said heel side vertical rib have different heights.
 8. The golfclub head of claim 5, wherein said toe side vertical rib has a height ofbetween about 29.0 mm and about 33.0 mm.
 9. The golf club head of claim8, wherein said horizontal rib has a distance of between about 21.0 mmand about 25.0 mm.
 10. A golf club head comprising: a frontal strikingface portion located at a frontal portion of said golf club head, and anaft body portion, attached to a rear of said striking face portion;wherein the aft body portion further comprises a lightweight shell,wherein said lightweight shell further comprises a sole recessed skirt,wherein said golf club head further comprises a weighting systemsandwiching both an internal surface and an external surface of saidrecessed skirt, wherein said weighting system further comprises; aninternal weight housing, an outer weight housing, and a high densityweight, wherein said external surface of said internal weight housingmates with said internal surface of said recessed skirt, wherein saidinternal surface of said outer weight housing mates with said externalsurface of said recessed skirt, and wherein said internal weight housingfurther comprises an H shaped internal ribbing structure.
 11. The golfclub head of claim 10, wherein said H shaped internal ribbing structurefurther comprises; a toe side vertical rib, a heel side vertical rib,and a horizontal rib connecting said toe side vertical rib to said heelside vertical rib.
 12. The golf club head of claim 11, wherein both saidtoe side vertical rib and said heel side vertical rib have the sameheight.
 13. The golf club head of claim 11, wherein said toe sidevertical rib and said heel side vertical rib have different heights. 14.The golf club head of claim 11, wherein said toe side vertical rib has aheight of between about 29.0 mm and about 33.0 mm.
 15. The golf clubhead of claim 14, wherein said horizontal rib has a distance of betweenabout 21.0 mm and about 25.0 mm.
 16. The golf club head of claim 10,wherein said lightweight shell further comprises; a lightweight crownsub-shell, and a lightweight sole sub-shell.
 17. The golf club head ofclaim 16, wherein said lightweight crown sub-shell and said lightweightsole sub-shell are joined together via a lap joint, wherein said lapjoint is located away from a skirt portion of said golf club head.
 18. Agolf club head comprising: a frontal striking face portion located at afrontal portion of said golf club head, and an aft body portion,attached to a rear of said striking face portion; wherein the aft bodyportion further comprises a lightweight shell, wherein said lightweightshell further comprises a sole recessed skirt, wherein said golf clubhead further comprises a weighting system sandwiching both an internalsurface and an external surface of said recessed skirt, wherein saidweighting system further comprises; an internal weight housing, whereinsaid internal weight housing has a body contact area of greater thanabout 1800 mm².
 19. A golf club head of claim 18, wherein said internalweight housing has a weighting contact area of greater than about 500mm².
 20. The golf club head of claim 19, wherein a ratio of said bodycontact area over said weighting contact area is greater than about3.25.